Custom Production Lines
Scalable. Repeatable. Deployable — built to match your mission.
Some clients want us to build their airframes. Others want to build them themselves. At Scabro, we design and deliver full-scale custom composite airframe production lines — from tooling and process design to installation, training, and support.Whether you’re scaling for strategic autonomy, logistics, or efficiency, we deliver proven, turnkey lines that are ready to run on day one.
From In-House Pilot to Global Operation
Once your platform is validated, we develop and test your production system in-house. When ready, we ship the full setup — tooling, QA protocols, and documentation — to your site. Our engineers handle commissioning, training, and ramp-up.To ensure continuity, we can maintain a parallel line at Scabro — for redundancy, pilot batches, or process updates.
Complete Production Systems
Each line we deliver includes:
- Precision tooling matched to your design and takt time
- Modular architecture — compact, scalable, repeatable
- Integrated QA: travellers, traceability, inspections
- Visual work instructions for local teams
- On-site or remote training and support
- Redundancy via mirrored production at Scabro
Building the Right Workforce
Composite-skilled technicians are rare. That’s why we don’t just train — we help you find and develop them.We assist in sourcing and screening local operators, then train them using a structured Skills Matrix. Within weeks, they reach Level 4 proficiency — capable of executing your process with confidence.You don’t just get a line — you get a trained team.
Integrated Curing Control
Our custom oven system — the Composite Curing Centre — ensures consistent results, cycle after cycle:
- Programmable cure profiles
- Up to 16 thermocouples
- Control and log temperature and vacuum pressure
- 200V or 400V oven compatibility
- Clean, intuitive interface
Reliable, traceable, operator-friendly — built for scaling.
Trusted by Leading Programs
We’ve delivered systems for ISR, VTOL, and high-speed UAV programs across Europe. Our strength lies in combining aerospace precision with practical implementation. We don’t just advise — we deliver operational reality.
Scale With Control
A Scabro-built line gives you more than production capacity — it gives you control. Control over output, cost, quality, and supply chain strategy. From low-rate initial builds to high-volume rollout across multiple sites — we help you scale smart.
Let’s build the line that builds your fleet.